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Introduction to Automatic bag breaking conveyor and Pneumatic conveying equipment working principle

2025-5-26

Automatic bag breaking conveyoris a material conveying system that uses the pressure of gas to convey powder materials.,the principle is simple.Using aerodynamic force, compressed air or other gases form airflow in the pipeline, and the material particles are suspended in the airflow or transported along the pipeline in groups.,it is an ideal choice for customers to buy Automatic bag breaking conveyor。

1、Brief introduction of Automatic bag breaking conveyor

Automatic bag breaking conveyoris a material conveying device that uses the pressure of gas to convey powder materials.,It is a product series that integrates Reduce pollution, Process assistance, Environmental protection and cleaner production, Long-distance and multipoint transportation and cut down on energy consumption,multifunctional, with functions such as material handling, Physical processing assistance, Automatic control, Closed conveying and Explosion-proof involves。

Automatic bag breaking conveyor

Automatic bag breaking conveyor

2、Automatic bag breaking conveyor principle

Automatic bag breaking conveyorat runtime,Compressed air or other gases are passed through the air supply device to generate airflow, forming a certain airflow speed and pressure. Subsequently, the material is sent into the conveying pipeline through the feeding device, and under the action of the airflow, the material particles are suspended in the airflow or flow along the pipeline in groups. This gas-solid two-phase flow state enables materials to be transported to the target position along the pipeline. In the process of transportation, gas-solid separator (such as dust collector) is used to separate materials from air to ensure the quality of transported materials.,In the conveying process, various technological operations can be carried out at the same time.、Can realize the transportation of materials in a closed pipeline.,Less affected by climatic and environmental conditions, fully sealed and pollution-free transportation.、The conveying system is closed, which can prevent the materials from being affected with damp, soiled and mixed with other sundries in the conveying process, and ensure the conveying quality of the materials.、In the process of conveying, various technological operations can be carried out at the same time, such as smash.、The materials concentrated from several points can be sent to one place or sent to scattered points from one place.,it has the functions of Environmental protection and pollution-free, Automatic control, material handling, Explosion-proof involves and Environmental protection and pollution-free,the main structure includes Bunker system, dust pelletizing system, control system, Air source system, delivery system and so on,Automatic bag breaking conveyorSimple structure and reliable operation.,can be customized according to user's needs.。

Automatic bag breaking conveyor

Automatic bag breaking conveyor

3、Automatic bag breaking conveyor advantage

The advantages of Automatic bag breaking conveyor are as follows:

  1. Totally enclosed conveying
  2. The conveying pipeline can be flexibly configured according to the factory layout and process requirements, and can meet the conveying requirements regardless of the horizontal, vertical or inclined direction. In addition, the Automatic bag breaking conveyor system can be seamlessly connected with other production equipment to improve the overall production efficiency.

  3. Improve conveying efficiency
  4. Can transport materials quickly and in large quantities.

  5. be of simple construction
  6. The structure is relatively simple, mainly composed of conveying pipeline, air source equipment, control system, etc., and the maintenance is convenient.

  7. High conveying efficiency and low cost.
  8. The Automatic bag breaking conveyor system can transport materials continuously and stably, and the transportation speed is fast, which greatly improves the production efficiency and transportation capacity. Compared with other transportation modes, such as mechanical transportation or manual handling, Automatic bag breaking conveyors can significantly reduce the stagnation time of materials in the transportation process and speed up the production process.

  9. Flexible layout
  10. The conveying pipeline can be flexibly configured according to the factory layout and process requirements, and can meet the conveying requirements regardless of the horizontal, vertical or inclined direction. In addition, the Automatic bag breaking conveyor system can be seamlessly connected with other production equipment to improve the overall production efficiency.

Automatic bag breaking conveyor

Automatic bag breaking conveyor

4、Automatic bag breaking conveyor use

The purpose of Automatic bag breaking conveyor is introduced as follows:

  1. Long-distance and multipoint transportation
  2. The Automatic bag breaking conveyor system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Automatic bag breaking conveyors have important application value in large factories and cross-regional material transportation.

  3. Adapt to complex environment
  4. The Automatic bag breaking conveyor system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the Automatic bag breaking conveyor pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

  5. Environmental protection and cleaner production
  6. The Automatic bag breaking conveyor process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  7. Process assistance
  8. In some production processes, Automatic bag breaking conveyors are not only used for conveying materials, but also as part of the process. For example, in the chemical and pharmaceutical industries, the Automatic bag breaking conveyor system can cooperate with other equipment to realize process operations such as mixing, grading, drying and cooling of materials, and improve production efficiency and product quality.

  9. Long distance transportation
  10. The Automatic bag breaking conveyor system can realize long-distance material transportation and meet the demand of long-distance material transfer. This is especially important for some large factories or cross-regional material transportation.

Automatic bag breaking conveyor

Automatic bag breaking conveyor

5、Structural characteristics of Automatic bag breaking conveyor

The Automatic bag breaking conveyor structure is introduced as follows:

  1. control system
  2. The control system is the "brain" of the Automatic bag breaking conveyor system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  3. Bunker system
  4. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  5. Feeding device
  6. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  7. control system
  8. The control system is the "brain" of the Automatic bag breaking conveyor system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  9. Conveying pipeline system
  10. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

Automatic bag breaking conveyor

Automatic bag breaking conveyor

Automatic bag breaking conveyoris a material conveying technology for conveying granular particles in a pipeline by means of compressed air flow.,the advantage is Intermittent or continuous conveying, multi-point feeding and multi-point discharging, convenient and flexible, and wide selection range.、In the process of conveying, various technological operations can be carried out at the same time, such as mix.、PLC intelligent control, high degree of automation and simple operation.,meet the needs of material transportation、Remote operation can be carried out from several points to one place or from one place to several points.、Materials are transported in a closed pipeline.,Can reduce the pollution to the surrounding environment during transportation, and is fully sealed and pollution-free for transportation.。